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Applications · Double D Mechanical

Air Make-Up Units for Bus Paint Areas

Bus paint booths and prep stations can exhaust significant air while large vehicles move through prep, paint, flash, cure, and inspection. Double D Mechanical installs, relocates, and services air make-up units and the ductwork, heat, controls, and utility connections that support bus finishing operations.

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Balancing Exhaust Demand

When booth and prep exhaust remove air, the facility needs planned replacement air to avoid uncontrolled drafts and pressure problems. Bus operations can be especially sensitive because large booth doors, long aisles, and nearby shop areas can all become unintended air paths.

Duct Discharge Near Large Vehicles

Make-up air discharge should support the booth or prep area without blowing directly onto wet coating, masking, or sanding zones. Duct placement must also respect bus height, roof access equipment, overhead doors, lighting, sprinkler piping, cranes, and service platforms.

  • Identify every booth, prep station, and oven exhaust load.
  • Check discharge locations against bus height and roof work access.
  • Reserve clearance for filters, motors, burners, dampers, and controls.

Heating and Control Sequencing

Heated replacement air can help stabilize the work area during cold weather and support operator comfort. Control sequencing should be reviewed with exhaust fans, booth modes, cure cycles where present, and building automation needs so the unit responds to actual production use.

Field Review Checklist

Bring existing unit data, fan nameplates, booth drawings, roof or wall route photos, utility locations, pressure complaints, and the movement path for buses. These items help define whether the project is a new installation, a repair, or a relocation with new duct routing.

Project questions

Frequently asked questions

Why do bus paint booths need make-up air?

The booth exhaust removes air from the building, and make-up air replaces it in a planned way to support booth balance and reduce drafts.

Can one air make-up unit serve both prep and paint?

It may be possible if the airflow demand, controls, duct routes, and operating modes are evaluated together.

Where can the unit be installed?

Common options include roof, mezzanine, or floor-level locations, depending on structure, intake air, utilities, duct routing, and service access.

What utilities are usually involved?

The work can involve electrical power, controls, fuel piping for heated units, intake openings, discharge duct, and connections to exhaust interlocks.

What should be inspected on an older unit?

Filters, belts, motors, bearings, dampers, burner components, controls, duct connections, and support conditions should be reviewed.

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Bring us the equipment details.

Share the manufacturer, equipment size and plant location to discuss your project.

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